Portalevel® MAX Pharmaceutical Applications

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Portalevel® MAX Pharmaceutical Applications

INDUSTRY: PHARMACEUTICAL MANUFACTURING

APPLICATION: AMMONIA LEVELS IN IBCS - ATEX

Background

A British pharmaceutical company, one of the largest in the world. We received a request from one of their pharma manufacturing plants in Ireland, the plant produces active ingredients that are used in drugs used to treat cancer, Parkinsons + depression.

Applciation

We received a request to deliver a means to non-invasively monitor the contents within IBCs (Intermediate Bulk Containers). The ammonia is used to breakdown manufacturing by-products before they are then safely incinerated. An ammonia/water mix is delivered onto the site in IBCs. The current method of monitoring the contents within these IBCs involved physical dip stick measurements on the tank to monitor usage and replacement. This methodology stemmed from a lack of confidence in the internal IBC monitoring system. However, the fumes given off by the ammonia creates a health risk for engineers. Opening the top valve also creates risk of contamination to the ammonia. They therefore require a non-invasive method.

Solution

A Coltraco Engineer visited the site to conduct technology suitability trials. We surveyed several of the IBCs some were partially full and some were fully empty - after adjustments we determined general range for a full and empty state across 7 of the IBCs. Trial indicated real potential for us to deliver a solution for this application.

Implementation

Once proven that our technology was suitable, these specifications had to be met:

  • Non-Invasive and ultrasonic
  • Application Specific Calibration – 0=LIQUID 100+=AIR (unapparelled ease of use)
  • Intrinsically safe
  • Robust enough for daily use
  • Magnet not required
  • Specifically designed for the application

Over the next 4 weeks we developed a turn-key solution offering:

  • unparralled accuracy
  • ease of use and
  • clarity of indication
  • on an Intrinsically Safe unit
  • no input required from the operator apart from the application of the sensor to the vessel wall.

Result

First technology of its kind because a non-invasive solution did not previously exist. It enables operators to safely, quickly and accurately monitor contents within ammonia vessels which are integral to the entire plant operation. The equipment will also reduce the amount of partially empty ammonia cylinders returned before emptying, saving the organisation money over time.

Please Click here for further information or contact Coltraco’s Customer Service, in case you want to know about other applications of Portalevel® Range.

 

CEO Message

Integrity and Science Key to Our Culture of Performance

Dear Coltraco Customers, Strategic Partners and Distributors,

Integrity is our defining value. Performance is its consequence. We understand that our customers have choices, and how we perform determines whether customers choose us. Coltraco’s Code of Ethics does not merely require compliance with laws. It embodies a Commitment to positive behaviours that build trust, promote respect, operate with distinction, with courtesy and global levels of performance, demonstrating our integrity and delivering customer performance.

We honour our commitments, communicate transparently, and act with honour. Ethics are the foundation of our performance culture and our science-based approach. We lead in specific technologies delivering the watertight integrity monitoring of marine structures and the monitoring of fixed liquefied gaseous fire extinguishing systems and the room integrity of protected space to ensure agent hold-times post-installation. We show this by our understanding of the science in them and the mathematics that explain them.

I would like to thank you for your business and for the relationships with our Customers, Strategic Partners, Distributors and ODAs who we value so highly.

My kindest regards,
Carl

Carl Stephen Patrick Hunter BA(Dunelm) Hon DSc FRINA FIMarEST MRAeS
CEO & Managing Director
Coltraco Ultrasonics Limited
46-47 Mount Street, Mayfair, London W1K 2SA
United Kingdom

Tel:  +44 20 7629 8475
Fax: +44 20 7629 8477

Call Now : +44 207 629 8475

 

References in PDF Format

 

Underwriters LaboratoriesUnderwriters Laboratories

 

Reference Alpha Fire UK Portalevel MAX Sept 2012

Reference Portascanner-II CSD MOD Albion and Bulwark

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